Battery Monitoring System (BMS) is an unmanned fixed surveillance system for stationary battery applications. A BMS is an electronic system that monitors or manages a rechargeable battery that undertakes tasks such as protecting the battery from operating outside the “safe working area”, monitoring its status, calculating secondary data, reporting this data, checking its environment, and verifying its identity. A BMS differentiates itself from portable measuring devices by its capability to keep historical data of all measurements. Comparing the previous data can help draw the right conclusion about the battery pack.
Alpais Battery Monitoring System (Alpais BMS) is uniquely designed and manufactured in Turkiye by Alp Enerji Sistemleri. Alpais BMS provides a modular and wired solution for lead-acid batteries and nickel-cadmium batteries. There are 3 main hardware components along with the Alpais Software; Battery Module, String Module, and Control Module. This provides high accuracy of measurements, healthier communications between modules and the monitoring center, constant data collection, remote 7/24 monitoring, etc. Alpais BMS offers 2V, 6V, 12V, and 1.2V battery monitoring solutions regardless of the battery manufacturer. Alpais BMS measures the most important data for battery service life maximization: individual battery measurements, string status, and ambient conditions.
BATTERY VOLTAGE
The float charge voltage carries an important significance for battery life. Charge voltages that are not applied correctly cause loss of capacity, accelerated corrosion in the network, excessive gas release, and eventually a reduction in battery life. Battery voltage monitoring allows for the detection of short circuits, discharge performance, and fatal failures in the UPS battery backup systems in advance.
BATTERY TEMPERATURE
The most important advantage of measuring the temperature of each battery is identifying thermal runaway before it occurs, and then taking the necessary intervention methods. Moreover, data about environmental problems as a result of a weak HVAC system, weak connections, and excessive ripple voltages can also be indirectly collected.
INTERNAL RESISTANCE
Internal resistance is a growing factor that increases as the battery ages. Due to the rise in internal resistance, the battery becomes unable to deliver the desired current. Thus, the service life of the batteries can be determined exactly by monitoring the internal resistance value. Internal resistance measurements also enable the system to detect weak connections and open circuit batteries before a fault occurs. In some cases, battery failures take place in as little as a week. For this reason, daily internal resistance measurements allow you to detect faulty batteries before a problem occurs without the need for a discharge test.
STRING CURRENT
By monitoring the current flow in each string, the energy transfer to and from each battery string is measured, enabling early detection of incorrect charging techniques and ground faults. This parameter is essential to maintaining the integrity and reliability of the backup power system.
STRING VOLTAGE
The string voltage is continuously monitored to ensure that the charging system remains active and functions correctly. This helps verify that the charging process is both consistent and adequate to sustain battery health.
CHARGE/DISCHARGE CYCLE
A charge/discharge cycle refers to the full process of a battery charging up to its maximum capacity and then discharging until it reaches its minimum usable level. Each cycle can slightly degrade the battery’s capacity due to the chemical reactions within, which accumulate over time. Monitoring the charge/discharge cycles provides valuable data on battery usage patterns and helps predict the remaining lifespan. Additionally, this parameter reveals if a battery is over-cycled, which can prematurely wear it down, or underutilized, which can affect efficiency. Accurate tracking of charge/discharge cycles allows for the timely scheduling of maintenance or replacements, helping to optimize battery performance and avoid unexpected failures.
AMBIENT TEMPERATURE
Maintaining a stable ambient temperature within the range of 20-25 °C is recommended for battery health. Variations outside of this range can greatly impact the rate of corrosion and shorten the battery’s life span. A mere 8-10 °C increase in ambient temperature can reduce the battery’s life expectancy by 40-50%, emphasizing the need for precise temperature control.
AMBIENT HUMIDITY
Ambient humidity, or the level of moisture in the surrounding air, is a critical environmental factor that can impact the health and performance of battery systems. In a BMS context, tracking ambient humidity is essential because high humidity levels can accelerate the corrosion of battery terminals and internal components, reducing the lifespan and reliability of the system. Additionally, when humidity combines with high temperatures, it can lead to condensation within battery enclosures, further contributing to potential electrical issues and short circuits. Conversely, excessively low humidity levels can lead to static electricity buildup, which may also pose risks to battery and monitoring equipment. Monitoring ambient humidity is therefore key to maintaining optimal environmental conditions for battery performance and longevity.
• Battery voltage balancing. • 7/24 remote monitoring of batteries. • Variety of communication protocols like SNMP, Modbus TCP, Modbus RTU, etc. • Notifying unlimited users with Email and SMS. • Multiple locations can be monitored from 1 single screen. • Different authorization levels for unlimited users. • LED light notification for on-site detection
• Protects business from costly downtime • Detects early battery failures • Prevents undetected battery malfunctions • Reduces environmental impacts on batteries • Protects batteries from human mistakes • Determines the manufacture failures of batteries • Provides data-driven predictive maintenance • Decreased time and cost for battery maintenance and battery routine tests • Avoids urgent battery purchases and allows budget planning
Alpais Battery Monitoring System is a CE Certified product. The EMC (Electromagnetic Compatibility) and LVD (Low Voltage Directive) test reports are taken from accredited test laboratories. Alp Enerji has an ISO 9001: Quality Management Systems certification.
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